The push to develop digitally integrated electric operations for net-zero emission mining

ABB is working with Amazon Web Services (AWS) to accelerate the adoption of new and sustainable technologies in mining, as both companies are now creating solutions for digitally integrated all-electric operations to help meet industry goals on net-zero emissions.

“In the course of the digital transformation and decarbonization in the industrial sector, customers are looking for end-to-end integrated solutions to optimize their operations,” said Flemming Kongsberg, Director, Global ISV Alliances, AWS. “Together, ABB, MEDATech and AWS have demonstrated a fully integrated solution for mining operators to combine data from electric vehicles and operations to maximize their efficiency and contribute to their sustainability goals. Through this collaboration, we are excited to help deliver this solution to our customers worldwide, providing flexibility, scalability and security in the cloud.”

In a first demonstration, ABB Ability Operations Management System (OMS) has already been integrated with heavy-duty EV drivetrain developer MEDATech’s cloud data collection system on AWS. Telemetry data, including battery state and speed of charge, was transmitted in real time from MEDATech’s first-ever 100 percent electric haul truck – paired with ABB’s fast charging pilot solution, ABB Ability eMine FastCharge – while ensuring data security using AWS’s Internet of Things (IoT) services. The team used the gathered data to perform a real-time production optimization for test purposes as shown at MINExpo in Las Vegas in September 2021.

Such seamless digital integration of electrical equipment across industrial operations is increasingly important for operational efficiencies through optimized scheduling and planning. Battery electric vehicles (BEVs) and their related charging infrastructure present a challenge and an opportunity as the industry commits to decarbonization and reduced resources and energy consumption.

“We know what data OEMs and mine operators need to ensure a successful transition to electrification,” said Darren Mueller, Director of Sales and Marketing, MEDATech Engineering. “The agnostic vehicle-level telematics systems that we have developed work with AWS and ABB’s solutions to provide mine operators with the real-time vehicle data they need to make important decisions. Mine operators have full control over the information, including analytics modelling for increased productivity, more machine uptime through predictive maintenance and better power usage. We have worked with ABB over five years on mine electrification processes and solutions, including high powered charging and electric-vehicle mine simulations. AWS represents the last piece of this puzzle as we move forward as partners to help decarbonize operations.”